Chameth.com - posts like adventures-in-3d-printing, artisanal-docker-images

Migrating from GitHub to Forgejo

2026-04-30T00:00:00Z

When Microsoft bought GitHub in 2018 my kneejerk reaction — like so many others — was to start looking for alternatives. For a while I self hosted a Gitea instance but I never totally bought into it: some repositories I still pushed to GitHub, some I pushed to Gitea and they got mirrored, and I ended up causing myself problems when I got the two confused. Part of the problem was that the GitHub UI was faster and cleaner than Gitea’s at the time; using Gitea felt like a chore compared to GitHub. I ended up not maintaining it and eventually binning it and just going back to GitHub.

An all-too familiar unicorn

Fast forward eight years, and GitHub is about what we all imagined when Microsoft bought it. If you take the most pessimistic way of counting, they have zero nines of reliability¹. If you take the most generous, they have a single nine. That’s around 30 minutes of downtime every day. It feels like it must be more than that, given how many times you see the damned unicorn.

Uptime aside, they’ve crowbarred LLMs in all over the place; they don’t have the time to maintain official GitHub actions; the ones they do maintain have Copilot running roughshod all over them²; actions themselves are slow to run³, often have weird transient failures, and there are so many footguns that I’m pretty sure GitHub actions should be an entire category in the CWE top 10.

Speaking of security, while I was drafting this post a remote code execution was reported and the details are… impressive. The actual security issue was a pretty stupid oversight. Those happen. But they end up being able to execute code as a globally shared git user with access to all the other repositories on the node. What? I can’t quite get my head around it. No sandboxing, no containers, it just runs as a git user?

So, yeah, I’m not a fan of GitHub in its current state. A few months back I took the plunge and set up Forgejo, a fork of Gitea where they did radical things like add tests and ensure that it’s community operated not twisted for commercial use. Forgejo also potentially has some fun security problems⁴, but the way I host it mitigates more-or-less all problems. It’s also slightly less shocking when an open source project has lapses in basic security versus a $2 trillion corporation.

It’s taken a bit of doing, but I’m very happy with the setup I have.

The basic setup

I run all my server software using Docker, and Forgejo is no exception. They have decent documentation on how to get it running, and publish rootless images which is nice (and diminishes my urge to make an artisanal version myself). You can set configuration options using environment variables, which is perfect for containers, although the names can end up a bit unwieldy. Like this thing: FORGEJO__repository.signing__SIGNING_NAME=Chris Smith. It gets the job done, but the environment-to-ini mapping is pretty ugly.

I didn’t want to expose Forgejo publicly, as I wanted to avoid having to try and secure it⁵, or dealing with bots scraping it, or users signing up, and so on. I wanted somewhere to store my git repositories, handle CI for me, and mirror them somewhere public for other people to see and interact with. If you’ve read some of my other posts you’ll probably guess where this is heading: Tailscale. Alongside the Forgejo container, I run a Tailscale instance with a serve.json that covers both the web frontend and the SSH listener used for git operations:

{
    "TCP": {
        "22": {
            "TCPForward": "forgejo:2222"
        },
        "443": {
            "HTTPS": true
        }
    },
    "Web": {
        "${TS_CERT_DOMAIN}:443": {
            "Handlers": {
                "/": {
                    "Proxy": "http://forgejo:3000"
                }
            }
        }
    },
    "AllowFunnel": {
        "${TS_CERT_DOMAIN}:443": false
    }
}

This allows me to interact normally with Forgejo from any of my devices or servers (which all run Tailscale), while not exposing it to the Internet at all. It also handles the TLS certificates automatically, which saves me setting up something else to do that.

For CI, I run the Forgejo runner image on the same server, and gave it a dind container to use to actually run the workloads. dind is the cutesy name for Docker-in-Docker, basically a Docker daemon running inside a Docker container. That keeps the CI workload separated nicely from the “production” workload running on the server, which is nice from both a security and a monitoring point of view.

The uncanny valley of actions

Forgejo actions are basically like GitHub actions: they run a series of steps using one or more container images. You define those steps in the exact same clunky YAML format as with GitHub. The big difference between them is that GitHub defaults to using an absolutely massive base image filled with out-of-date preinstalled software, and Forgejo leaves that for the administrator to configure. You could, of course, just use the same image as GitHub, but lugging around a multi-gigabyte image that doesn’t even have recent versions of the software I want isn’t really my style. Instead, I set about using a plain debian image as the base, and then did a face-palm when I tried to run a “normal” action and remembered they’re all written in JavaScript, so expect node to exist.

Accommodating JavaScript isn’t really my style, either, so I did the very sensible thing of writing my own suite of actions in Go. Being written in Go means they can be compiled statically, published as a container, and manage their own very limited dependencies. For example, the checkout action is built into an alpine container with git added, while the dockerbuild action uses the buildah image as a base. Each image has the tools it needs, pinned to a recent version, and nothing more. This is very much not a sensible approach to take for most people, but it made me happy. With six basic actions, I could replace almost all the ad-hoc workflows I had in GitHub⁶.

Other than the base images and my self-inflicted JavaScript machinations, everything works the same as GitHub. But faster. So much faster. Most of my CI workflows finish on Forgejo before GitHub would even have allocated a runner to the job⁷. And I can actually view the logs without them glitching out.

Step aside Dependabot, here comes Renovate

One of the boons and/or banes of hosting code on GitHub is access to Dependabot⁸. It’s a tool that monitors your dependencies, and automatically submits PRs when new versions are available. It also does security alerts, but they’re comically bad for Go at least⁹. I do like having dependencies automatically handled, especially with a cooldown, which is how I had Dependabot configured before moving.

To replace it, I’ve configured Renovate, an open source alternative. I’d seen it used a bunch before: both by projects on GitHub who prefer it over Dependabot, and by people using GitLab and other platforms where Dependabot isn’t. It mostly does the same things, but Renovate has a few very nice extras.

Firstly, it supports transcluding config from another repo. So in each of my many, many projects, I just have this stub of a renovate config:

{
  "$schema": "https://docs.renovatebot.com/renovate-schema.json",
  "extends": [
    "local>meta/renovate"
  ]
}

Then the actual config lives in a default.json in the meta/renovate repository. I mirror that repository to GitHub, if you want to have a look. This is an amazing feature. When I enabled cooldowns in my Dependabot config it was a slog to go through all my active repositories and make the same change over and over again. With Renovate I can configure that centrally. As far as I know Dependabot can’t do anything like that, even for enterprises.

Within that central config I use some of the other nice features. It has the ability to auto merge changes. I use this to automatically accept changes from trusted projects, or my own libraries:

    {
      "matchManagers": ["gomod"],
      "matchPackagePatterns": [
        "^github\\.com\\/csmith\\/",
        "^chameth\\.com\\/"
      ],
      "matchUpdateTypes": ["minor", "patch"],
      "automerge": true,
      "minimumReleaseAge": "0 days"
    },
    {
      "matchManagers": ["gomod"],
      "matchPackagePatterns": [
        "^github\\.com\\/csmith\\/",
        "^chameth\\.com\\/"
      ],
      "matchUpdateTypes": ["major"],
      "minimumReleaseAge": "0 days"
    },

This takes any minor or patch release of my libraries, and automerges it with no cooldown. For major version changes it overrides the cooldown but doesn’t automerge. To automerge Dependabot PRs you have to write an action, implement that logic yourself, and hope you’ve successfully avoided all the footguns inherent in that.

Speaking of major version updates, Renovate also has an option to automatically update the imports in Go packages when it’s offering a major update. In the config I have:

"postUpdateOptions": ["gomodTidy", "gomodUpdateImportPaths"],

Which means that every time it does an update it’ll run go mod tidy, and it’ll update the import paths. In Go, v2 of a module has a different import path to v1 (so they can coexist if transient dependencies need different versions), so usually you have to go through and find and replace those paths. Renovate handles that for me now! I still have to address whatever breaking changes are in the new version, but there’s a lot less grunt work.

It can also run custom commands¹⁰, so for example in my legotapas project I have this extra snippet in the renovate.json:

  "postUpgradeTasks": {
    "commands": [
      "sh -c 'rm plate_*.go'",
      "go run ./cmd/generate"
    ],
    "executionMode": "branch",
    "fileFilters": ["*.go"]
  }

I won’t go into the gory details, but this handles automatically regenerating a bunch of files that change every time a certain dependency is updated. Previously I had a separate action to do that on GitHub; just being able to drop commands in the config file is much nicer.

To actually run Renovate, I simply have a workflow in Forgejo on a schedule that uses their official Docker image. It also triggers if I update the config, which is nice when I add a new rule, as it’ll immediately update the open PRs to comply. Overall, Renovate has felt like a pretty big quality-of-life upgrade.

Odd problems

Not everything has been smooth sailing. Sometimes when Renovate automerged a change, it would just… disappear. The PR was closed as merged, but the commit never landed on master. It wasn’t a huge issue as the next Renovate run would just recreate it, but it would then disable the automerge and I’d get confused as to why. It turns out there was a major problem with how I had everything set up. Renovate was telling Forgejo to automerge when the required checks pass, but I had no branch protection rules set up in Forgejo, so as soon as the PR was created it was eligible to merge. As the CI was so fast I hadn’t noticed that the automerges were happening before the CI results were posted.

The disappearing commits were because the repository was getting into a bad state when Renovate tried to automerge multiple changes instantly in the same repo. Forgejo has a bunch of maintenance commands that helped to fix that problem, and I then wrote a little script to enable branch protection rules so the CI would actually run. The automerging has been smooth since.

Another issue I had early on was that merging would fail because the GPG keyring was locked. I had Forgejo configured to sign all the automatic commits, so you can verify what commits came from my infrastructure. Forgejo is the only process using the keyring, so I wasn’t sure why it was becoming locked. It turns out that GnuPG uses the hostname as part of the lockfile, and because Forgejo was running in Docker it was getting random hostnames based on the container ID. Explicitly setting a hostname made GnuPG and by extension Forgejo much happier.

Webhooks and updating

Forgejo has this amazing feature: you can add a webhook that’s called for all your repos. GitHub, for some reason, supports this for organisations but not people. Even though the two are treated the same in a lot of places. It doesn’t seem like it would be hard, and it’s such an obvious thing to want, but… no. I wrote a whole tool to add webhooks for me to get around this. Now I don’t need it, Forgejo does the right thing!

One particularly interesting use of these webhooks has been making my Docker containers auto-update when a new image is pushed. I previously had a webhook receiver for a few projects that would update them automatically, but GitHub package notifications were extremely laggy. Every other webhook fired within a minute or so of the event happening, but package webhooks would sometimes take 30-60+ minutes to fire. I opened a support case with GitHub and it got escalated to engineering and fixed about 10 weeks later¹¹. It was better for a while, and then got worse again. Trying to do continuous deployment with a 30 minute random lag was frustrating.

So now I had reliable webhooks, but the update process was a bit gross. I have a hangup about internet-facing services not having access to the Docker socket. It just feels like too big a security risk. So I had a process that received hooks, and then another that figured out if containers needed to be updated and restarted them. Adding a new container to the system meant recompiling the second process, which was a massive faff.

Fortunately, I was saved from this mess by my friend Greg. He wrote adze, a tool that receives webhooks and uses Docker Compose to update matching containers. He wrote a blog post about it. It’s all one process, but that’s no longer a blocker for me because the webhooks can be delivered privately from my Forgejo instance without exposing adze to the internet. It finds matching containers automatically based on the images they’re using¹², and combined with Forgejo not forcing me to add a webhook to every single repository makes my life so much easier. I write some code, push it to Forgejo, and within a minute or so it’s running on my dev instance.

I have IRC notifications set up for when adze does updates, and I still have some old ones that announce GitHub package webhooks. I keep seeing things like this and chuckling:

15:44:42 <@ircjag> [ADZE] chameth.com: pending updating git.yak-wall.ts.net/public/chameth.com
15:44:45 <@ircjag> [ADZE] chameth.com: success updating git.yak-wall.ts.net/public/chameth.com
17:11:54 <@ircjag> [GHCR] Container pushed to csmith/chameth.com:dev.

I pushed a change at 15:43, Forgejo built it and pushed the image (to both its own registry and to GitHub), then at 15:44 adze updated the container to the new version. An hour and a half later GitHub gets around to delivering its own webhook.

Mirroring and PRs

The final piece I had to figure out was how to actually interact with people. Most of my projects are small and don’t get a massive amount of public contributions, but the option should still be there. And ideally not involve anyone having to figure out how to e-mail patches¹³.

Mirroring outwards is simple: Forgejo supports it natively. Whenever I push to Forgejo, it pushes out to the corresponding repo on GitHub. I’ve also started mirroring some projects to Codeberg, to avoid having GitHub as my single “public” presence. But what happens when I get a pull request? If I merge it in the GitHub web UI, Forgejo will push its own branch over the top and get rid of it¹⁴. I could pull the changes, merge them, and push the result to Forgejo but then I don’t get the benefit of any CI.

I ended up writing a small private tool that deals with this for me. I give it a GitHub PR, and it effectively imports it into Forgejo for me. I created a prs organisation, and it’ll create a fork of the project in that org if it doesn’t exist. Then it pushes the PR contents to a branch, and creates a PR from the prs repo into the main one. It runs as a user which can write to the PRs org, but only submit pull requests to public repositories outside of it.

When the PR is imported, I can review it in the Forgejo UI, and then I can approve the CI workflows for that particular PR. This gives me some extra defence-in-depth in case anyone is trying to abuse one of those action footguns. Once the CI passes, I can merge it as normal in the Forgejo UI, it gets mirrored out to GitHub, and GitHub marks the PR as merged automatically. It’s not the most elegant solution, but the actual workflow is pretty smooth, especially for the low volumes of PRs I get.

With that, I have Forgejo set up to do everything I need from a git host, and I’m no longer hamstrung every time GitHub goes down.

This way of counting isn’t particularly fair, but it’s somewhat realistic. GitHub break out their uptime for things like git operations, pull requests, actions, webhooks and packages. Realistically if any of those independent things are down then my overall workflow doesn’t, well, work. ↩︎
To be clear, I’m not objecting to the use of Copilot here. It’s a tool. But if you use a tool to do something fairly simple and it spews out 35 commits, including at least 5 reverts, then either it’s a terrible tool or you’re using it very wrong. I didn’t hunt down this example, I came across it while trying to debug something and wasted a bunch of time trying to figure out what on earth was going on. ↩︎
You could self-host runners, which may help, except they’ve already threatened to charge you for the privilege of bringing your own runners. ↩︎
If people could stop finding RCEs in git services for a few days so I can stop redrafting this intro, that’d be great. ↩︎
I’m feeling pretty smug about this decision after reading about the security issues. ↩︎
There’s one holdout: my dockerfiles repo which is a very special snowflake with a very complex workflow and I’m still deciding how to handle it. ↩︎
Which is to be expected, given I’ve got a server dedicated to one person, and they’re trying to serve however-many million users at once. That doesn’t make it any less nice, though! ↩︎
I’d link to it but there’s nowhere really good to link to. It’s just been subsumed into the ‘security’ functions of GitHub, along with a bunch of copilot nonsense. ↩︎
The go project maintain a vulnerability database that includes details about which exact symbols are affected, and the govulncheck tool uses this to only report security issues in code that’s actually used. Dependabot doesn’t do that: it constantly alerts about code that’s not imported, so won’t ever be shipped. ↩︎
In the default config it doesn’t allow anything of the sort, of course. You can whitelist individual commands, but because this is a private server I can merrily whitelist .* and do whatever I like. ↩︎
The turnaround time isn’t particularly impressive, but the fact that they kept the support case open, and the (human!) support agent updated me several times is. I don’t have a lot of good things to say about GitHub, but I don’t think I’ve ever had a support experience that good from a company of a similar size. Especially as I wasn’t a paying customer at the time. ↩︎
Why didn’t I do that in the first place? It seems so obvious now… ↩︎
I really like the idea of an e-mail based workflow, but I absolutely hate actually doing it. ↩︎
This is what happened to me a lot when I was half using Gitea. ↩︎

Fixing a loud PSU fan without dying

2025-07-30T00:00:00Z

Three months after I built my new computer, it started annoying me. There would occasionally be a noise that sounded like a fan was catching on a cable, but there weren’t any loose cables to be a problem. Over the course of a few weeks, the sound got progressively worse to the extent that I didn’t want to use the computer without headphones on. I measured the sound at 63 dB, which is about the sound of someone talking. That may not sound terrible, but it’s a constant, nasty noise coming from something that sits about 40cm from my head.

After some investigating¹, I identified the PSU fan as the culprit. I have a Cooler Master V750 SFX, which is not super high-end, but wasn’t cheap, either. It shouldn’t be developing issues after three months. Thankfully, it comes with a ten-year warranty, so it should be easy to get sorted, right?

Warranty woes

I looked at Cooler Master’s warranty, and for issues within the first two years you have to deal with the retailer. That would be Amazon in my case. So I looked at Amazon’s information on warranty issues. Their policy is that if it’s more than 30 days since purchase, you have to send it off to a third-party repair center and wait for them to diagnose and try to repair it. Here’s the kicker:

Usually repairs take up to 20 business days (including delivery time), but could take slightly longer

I use the computer for work, have upcoming LAN parties to go to, and generally can’t do without it for an entire month. That’s assuming they reproduce the issue: the PSU fan only turns on when it reaches a certain temperature, so if you just plug it in briefly it won’t exhibit any symptoms.

If I was going to do a warranty return, I’d need to buy a new PSU first to use while this one was away. If I’m spending £100+ on a PSU, then I’d be getting a better one that doesn’t have known issues with the fans. So when the Cooler Master eventually got returned I’d have no use for it. What a waste.

So the warranty is about as much use as a chocolate teapot. Good to know, I guess. If I wanted decent service, I should have probably used a real retailer, not Amazon. Lesson learnt.

Doing some research

If the warranty is useless to me, maybe I should just void it and try to fix it myself. I did some research online. Most of the results went like this:

if you’re not a trained professional you should not be opening up your PSU at all. There’s a lot of current that goes through it which will seriously hurt/main/kill you

it’s time consuming and potentially dangerous

or some other variety of doom and gloom. There were some actually useful results sprinkled in, though. A post on the smallformfactor.net forums details someone swapping out the fan on the 850W version of the same power supply because it was too noisy. It looks like the fan connector in the PSU is a two-pin connector, and they just used an off-the-shelf adapter to convert the standard four-pin case fan connector. It sounded a bit annoying to make it all fit, though.

A similar post on reddit showed basically the same upgrade, but identified the connector as a 2.54mm JST-XH. They crimped their own connector on, which feels a lot better than using a bulky connector. I do have a crimping set for JST connectors, but I absolutely hate doing them because they’re so fiddly and annoying. I’m not sure if I trust one of my crimps inside a power supply, either.

Looking at the pictures in those posts, I identified the fan as an Ong Hua HA9215VH12FD-F00. I searched to see if I could see any specifications for it. I couldn’t. But what I did get back as my first result was another Reddit post, this one titled “Getting rid of a HA9215SH12FD-F00 fan from your PSU”. It says something about the quality of a component when the first result is a post about getting rid of it because it’s annoying².

All of these mods seemed easy enough, and I’m reasonably confident in my ability to both discharge and avoid touching capacitors, so I probably wouldn’t die. I ordered a Noctua NF-A9x14 fan and some pre-made JST-XH connectors and waited for them to arrive.

Upgrade time

The replacement parts arrived one evening, so when I turned the computer off for the night I unplugged it from the mains, held the power button down for a while, and left it overnight for good measure. The next morning I popped open the case, disconnected and removed the PSU, gleefully tore the “warranty void if removed” sticker off, and opened it up.

Removing the fan was simple: unplug the JST connector and undo the screws holding it to the outer panel. I confirmed that my JST connectors were the right size, then started surgery on the Noctua fan. I carefully removed the heatshrink, cut off the normal fan connector, and separated out the four wires. A quick check of their FAQ confirmed the wiring colours: black was ground, yellow +12V, and blue and green used for speed control (which we’re not using in this instance). I clipped the blue and green wires off near the hub so they wouldn’t be in the way, then cut the yellow and black wires down to length, and attached the JST connector with a solder seal:

Old fan, new fan, burnt mouse mat

In the process I discovered my mouse mat doesn’t like being hit with a heat gun. Whoops. The solder seals are great: the solder in the center melts to form an electrical connection, the parts at the end grip the cable to provide mechanical strength, and the whole thing acts like heatshrink and keeps the connection insulated. A lot less fiddly than crimping JST connectors, and a lot smaller and cheaper than an adapter.

I installed the fan and reassembled the PSU. Then undid it all and tried again, as apparently the face the fan mounts to isn’t quite symmetrical and I’d installed the fan upside down. Connected everything back up, plugged the computer in, booted it up, and… nothing. The PSU doesn’t actually power the fan until it hits a certain temperature. I figured putting it under load would probably heat it up, so ran a graphics benchmark a few times. Eventually the fan spun up. Huzzah.

Soon the entire computer will be beige and brown

Peace at last

I measured the sound of the new fan: 43 dB. That’s a decrease of 20 dB. Due to the weird logarithmic properties of the dB scale that no one understands, that means it sounds about 4 times quieter to human ears. Big improvement!

It’s worth pointing out this isn’t a straight one-to-one upgrade. I don’t know the specs of the old fan in terms of airflow, and I’m just assuming that the Noctua will be good enough by virtue of being a decent fan. They also behave slightly differently as the power ramps up: the stock fan starts spinning at a lower voltage than the Noctua, which needs around 7V to get started properly³. I don’t think this will be an issue, as it’s effectively just putting a small step at the lower end of the fan curve. It might shorten the overall lifespan of the PSU, but from my point of view it failed after four months, so any extra time is a bonus.

I recorded some before/after audio, so you can hear the difference. I think there’s some amount of volume normalisation going on, so it’s not quite as stark a difference as in person, but it’s still noticeable.

Audio sample from the old fan

Audio sample from the new fan

And if you couldn’t hear it, here’s a visual representation:

Side-by-side comparison of the audio clips

The whole upgrade took about an hour (less time than writing this post about it!), and I even managed to avoid killing myself.

Opening the case and sticking my ear near to various components. High-tech stuff. ↩︎
On closer inspection it’s actually a slightly different model — there’s an S not a V in the middle there — but I’m going to assume that doesn’t change much on the quality/noise front. ↩︎
It then keeps spinning down to about 5V or so, it just needs enough power to initially get started. ↩︎

Building a new Computer

2025-06-03T00:00:00Z

The finished PC. Cat pen for scale.

I recently¹ built a new computer, after exclusively using a laptop for three years. It’s also the first time I’ve departed from the usual combo of an Intel CPU and Nvidia GPU.

While the form factor of a laptop did make it amazingly handy for travelling and attending LAN events, it was starting to show its age and there was basically no sane upgrade path. The main problem was its 3060 mobile graphics card, which was okay for the first few years and then slowly descended into painful. At the time, the (fairly disappointing) 50-series had just been released, but hadn’t yet made it into laptops. Nvidia had stopped production on the 40-series beforehand, so there also weren’t any compelling options there, either.

That’s not to say there were no laptops at all that I could have upgraded to. There were. Just not really any that ticked all of my perfectly normal boxes like “run Linux”, “have at least 64GB of ram”, and “run modern games well”. Having to upgrade the entire system just because the graphics card was showing its age was a bit of a drag, too. So back to the land of desktop computers I went!

To try to preserve some of that convenience, I opted for a small form factor (SFF) case. The computer and all the accessories can fit inside a hand-luggage-sized flight case. More on that later, though.

Components, Choices, and Cramming

So what, exactly, is in this computer? The case is a Fractal Design Terra, which is a lovely little 10.4L case². My last desktop PC was a normal-sized Fractal Design case, which I liked a lot, and it seems like they’ve upped their game since then. The Terra is both pleasant to look at (just look at that wooden panel!), and a breeze to work in. The sides and top are fully and easily removable, giving you great access to everything inside³. I expected an SFF build to be fiddly, but the case made it feel about the same as a normal full-sized build⁴.

The case with sides and top off, and wires everywhere in desperate need of management.

Another nice feature of the case is the movable spine. I think this is relatively common in SFF cases, but it was new to me. You mount the graphics card on one side of a metal divider, and everything else on the other. The divider (or spine) can be moved side-to-side depending on what exactly you’re putting in the case.

As I mentioned earlier, this was my first departure from the Intel + Nvidia bandwagon. Nvidia’s 50 series was underwhelming, and Intel managed to put out a generation of chips that literally fried themselves. It seemed like a good time to try out AMD’s offering! I went for the newly released Radeon RX 9070XT graphics card, and a Ryzen 7 9800X3D processor⁵. The processor has a Thermalright AXP90 X47 Full heatsink on top of it, with a Noctua NF-A9 fan on top of that.

The motherboard is a Gigabyte B850I Aorus Pro, and it hosts 2 32GB Corsair Vengeance RAM modules, and a 2TB Crucial T705 NVMe drive. Powering it all is a Cooler Master V750 SFX. The PSU is modular to reduce the number of wires that need to be fitted in, but they’re still pretty big and bulky. I’m tempted by custom cables but they’re rather pricey, and you can’t actually see inside with the sides closed…

With the diminutive size of the case and all the components crammed in, there’s actually no room left over for case fans. The PSU, GPU and CPU all have fans attached, but that’s it. There are stories online of people having heat issues, but thankfully everything seems pretty happy in my setup. The components all draw in air from the sides, and the hot air passively vents out the top. If I keep the CPU under maximum load for a while then it starts to thermal throttle slightly, but the only time I’ve actually managed that is when compiling a kernel. Why was I compiling a kernel, you ask? Well, we’ll come to that.

But does it Linux?

I didn’t go into this build completely blind. I did a bit of reading and chatting, and it sounded like AMD drivers were pretty good on Linux these days. I didn’t check specifically if any of the components were supported.

The 9070XT was released on the 6th of March. I built my PC on the 26th of March. The first version of Mesa (the 3D graphics lib) that was generally stable with 9070XT cards landed in Arch on the 20th of March. If I did the build just one week earlier, I would’ve had a much less fun experience.

It still wasn’t quite perfectly smooth, though. When playing games I’d occasionally have issues. In some cases the screen just went blank and came back after switching windows, but in others the graphics drivers couldn’t recover and the PC needed rebooting. Fortunately the drivers are open source, and they have a public issue tracker hosted by the Freedesktop project. Searching through the issues, I found they’d already been reported (by another Arch user, of course), and there were various suggestions for work-arounds, as well as lots of work trying to reproduce the issue.

Within a week, an AMD developer had posted a set of patches that might address the issues, and asked people to test them. That’s fortunately pretty easy on Arch: you just clone the repository containing the PKGBUILD file, drop in the patches, and update the checksums for them. Then you start compiling, realise you didn’t tell it to use more than one CPU core, abort it, and start again but this time running on all cylinders. Soon enough I was running a patched 6.14 kernel and the problems stopped completely. Others reported similar outcomes, and the patches worked their way into the kernel proper.

I spent a few weeks having to compile a custom kernel every time I accidentally updated it (I should’ve just stopped pacman from touching the kernel for a bit…), then one day the patches didn’t apply because they’d been merged upstream. Since then everything has been perfect.

A friend commented that “this wouldn’t happen with Nvidia”. They meant it negatively, but I wholeheartedly agree! Maybe Nvidia have fewer launch bugs than AMD, but you absolutely wouldn’t be able to talk to their driver engineers on a public bug tracker, and get access to test patches that fix your issue. I’ll happily take a few bugs in exchange for a company that operates openly in a way consistent with the rest of the Linux community.

But does it travel?

Travel mode, engage!

So the computer works fine at home, but how do I get it to other places? I just shoved a laptop in a backpack⁶, but you can’t quite do that with a PC even one this size. I’d seen a few people at LANs who packed everything in flight cases, but they always seemed a bit unwieldy. Doing some research, though, I found that I’d just be able to squeeze everything into a flight case sized to be taken onto a plane as cabin baggage.

Peli (or Pelican in the US) are the most well known maker of flight cases, but I chose to go with Nanuk instead. Spec-wise they’re fairly similar. Nanuk are a bit cheaper. The killer difference for me, though, is that Nanuk publish STEP files of their cases. As someone with a 3D printer, giving me CAD models of things so that I can easily mod them is definitely a way to win my favour.

After lots of measuring and thinking and modelling I came up with an arrangement where everything could fit snugly into the case. The case has cutouts for the wheels and handles, which constrain what can go where. I ended up wanting the computer at the handle-end of the case to make best use of space, but that means it needs something to take its weight when the case is vertical. The solution was, of course, 3D printing.

Using the STEP files from Nanuk I designed an insert that spans across the case, with screw holes that line up with the ones in the flight case. I wasn’t sure it would be able to take the weight like that, so I also added in some supports in the other direction (running down to the bottom of the case, if it’s stood up). I ended up printing it in three parts, and it came out perfectly first time. I can’t emphasise how nice it is having CAD models instead of having to measure and guess at things.

With the support in place, I focused on cushioning the computer. I opted for 10mm thick EVA foam as it’s easy to obtain and work with, and doesn’t take up too much room. I used contact adhesive to glue the foam directly to the case and the 3D printed divider. There’s a piece that goes between the computer and the keyboard, so I printed some little 3D supports to hold that more firmly in place, and stuck those in with contact adhesive as well.

So how does it all hold up? It’s been to one LAN event so far, and it’s great. I think the flight case might actually be easier to carry than hefting a heavy backpack: the handles are sturdy and comfortable, and it has chunky wheels for pulling it around. It’s also actually easier to get everything set up when you can see it all laid out in the flight case and pull out what you need, and then the case can be tucked away out the way for the duration of the event.

Recently-ish. It may or may not have taken me a few months to get around to writing this post. ↩︎
Using litres to measure computer cases always feels wrong. Those are the units we use for water. Don’t put them near the computers! ↩︎
The case also has holes to put security screws in to stop all of these nice easily removable parts from being removable. Very handy when you’re leaving it unattended at a LAN. ↩︎
Which for me means it was good fun for about an hour, and then I got fed up and just wanted it to be done already. ↩︎
Three months in and I still can’t remember these random strings of numbers. Someone even explained the versioning scheme to me. ↩︎
Along with a portable monitor, mouse, keyboard, headset, mouse mat, kensington lock, power supply, cables, and controller. It was a heavy bag. ↩︎

Home Automation Without the Megacorps

2025-05-21T00:00:00Z

I first experimented with home automation in 2016, by picking up a Samsung “SmartThings” hub. It was terrible. The UI to configure things was slow and clunky, firmware updates were applied whether you wanted them or not, and everything stopped working if their cloud services stopped. You were also locked into whatever integrations they deigned to support, of course. After that broke for the umpteenth time I scaled back and for years the closest I got to home automation was a couple of Hue bulbs.

Recently I’ve been building it out again, though. This time using off-the-shelf components that interop using Zigbee, open-source software, and some code I wrote myself. It’s great; it runs entirely locally and has had basically zero downtime. The Zigbee ecosystem lets me integrate all sorts of things without having to spend lots of money on “smart” alternatives. I think I’ve spent less on this incarnation than I did on the original SmartThings hub all those years ago (even without adjusting for inflation!).

My current setup

I run everything on a Raspberry Pi 4, with a Sonoff USB Zigbee adapter based on the CC2652P chipset¹. Interfacing with the Zigbee stack is handled by zigbee2mqtt (z2m for short), an open-source project that basically bridges your devices to an MQTT broker². When a device reports some data, it will send a new message over MQTT; when you want to make a device do something you just post a message back. It’s incredibly lightweight, but supports a huge array of devices out of the box. And as it’s just using MQTT, it’s trivial to integrate with other software or build on top of.

I know a lot of people building out this kind of home automation use Home Assistant, but I don’t get on with it terribly well. It felt incredibly sluggish, and the entire project is just a bit… much. I want a binary or package or docker image I can just run, not an entire operating system. That’s not how computers are meant to work! In contrast, z2m is simple to set up, super light weight and responsive.

Anyway. z2m exposes Zigbee devices over MQTT, so I wrote some code in Go to connect to the MQTT broker, and listen to the messages. It’s grown a bit beyond this now, and I’m skipping some boring bits like error handling and JSON parsing, but at first I had something like:

for {
    message, topic, err := c.ReadSlices()
    
    if string(topic) == "zigbee2mqtt/desk-button" {
        if strings.Contains(message, "single") {
            c.Publish(nil, []byte("{\"state\": \"TOGGLE\"}"), "zigbee2mqtt/room-lights/set")
        }
    }
}

I think I actually made this harder to read by trying to simplify it here, but hopefully you can follow that it was relatively straight forward to listen for a particular action to happen (in this case me “single”-pressing on the device called “desk-button”) and then make another device do something in response (toggling the state of the “room-lights” device).

So what actually are these devices? At present in z2m I have the following:

Some generic buttons
An air quality sensor (USB powered), and a separate temperature sensor (battery powered)
A light switch
Some 240V relay modules, that I use to turn non-smart devices on and off
Some USB relay modules, for the same purpose
Some “smart” plugs that I mostly use to monitor power usage
A motorised blind roller

I think all of these are either Tuya or Moes branded, and were all sourced from AliExpress. You can get the same things from Amazon or elsewhere, but they tend to be 3-4x more expensive for the same product.

One of the cool things about Zigbee devices is that the powered ones work together to create a mesh network, so you don’t have to worry about network repeaters or signal strength like you do with Wi-Fi networks. z2m even makes a map showing the connections:

The network map produced by z2m. You can see how all the powered devices form a mesh that the lower power ones can connect to.

Some interesting automations

A Zigbee relay spliced into the power cable for the fan

So what do I actually do with all of this? Some of it is just what I’ll call “laziness automation”: I want to be able to turn on the lights without getting up and walking to the light switch. So there’s a Zigbee button on my desk that does it. Then there are some less manual automations: my blinds are automatically closed at sunset³, for example. It feels a bit trivial, but it’s surprisingly nice just not to have to think about that at all.

Another nice quality of life automation is the light I have above my monitor. It’s USB powered, and I now have it going through a Zigbee USB relay that lets it be toggled on and off. Then I have a small agent running on my desktop that turns the light on when the computer is unlocked, and off when it locks or shuts down. I keep meaning to make a “film mode” that detects when I’m watching a film, and turning all the lights and blinds down, but I haven’t got around to it yet.

The most complex automation is probably for a window fan. It’s not smart in any way, so I cut the power cable and inserted a Zigbee relay. The whole thing is housed in a little project box to keep it secure. The relay basically acts as a switch: the live wire leading to the fan runs to the “normally open”⁴ contact, while the upstream power goes to “common”. When the relay is told to turn the fan on, the two get connected and the fan gets power. Oh, it’s also not actually a window fan, but I designed and 3D printed some adapters so that it sits right in the window.

So now we have a window fan that can be turned off and on automatically. But I don’t want to have to press a button to do that. I’m lazy, remember? Instead, I made it so that the Go code constantly monitors the temperature reported by the air quality sensor, and queries the free OpenWeatherMap API to get the rough temperature outside. It can then turn the fan on if the room is too hot, and outside is cool enough to make a difference (there’s no point in blowing hotter air in!).

A graph of room temperature, showing the effect of the fan being turned on and off

I don’t want it to do that all the time though. The room doesn’t need to be cooled if I’m not around. There are various Zigbee presence sensors you can get, but the cheaper ones seem to be of dubious quality. Instead, I wrote some code to guess whether I’m present. It uses the state of the monitor light as a proxy for “is the computer in use”, and then makes some guesses based on the last time the computer was used and the current time (if I turn the computer off at midnight it probably means I’m going to sleep; if I turn it off at 2pm it probably means I’m going out somewhere).

You can see in the graph that the fan has a decent impact on temperature. I coded it to cool the room to 19 degrees, but then not turn on again until it was above 20. This prevents it flip-flopping on and off constantly. You can clearly see the pattern in the graph, as it actively cools and then slowly the room warms back up. This arrangement is much better than being woken up at 5am because it’s painfully cold. Trust me.

Bonuses: metrics and 3D printer

One of the things my custom Go code does is collate all the various stats reported by the Zigbee devices, and inserts them into a VictoriaMetrics database. I originally hosted this on the Pi itself, and it performed fine, but I’ve since moved it onto a server so that I can use it for some other things as well.

I set up Grafana to point to VM, and can create dashboards showing power usage, what devices are turned on when, and a bunch of environmental conditions. This also makes it easy to spot how good the data coming from the devices are. For example, the air quality sensor reports a figure for the amount of Carbon Dioxide in the air, as well as the amount of Volatile Organic Compounds (VOCs). The graphs are basically identical, but on a different scale. It turns out this particular device has no actual way of detecting CO₂, so it just “calculates” it from the VOCs figure. Useful to know if you want to actually use that data.

Recently I came across a go library for interacting with Bambu Lab printers, so I’ve also hooked that into my automation. It exports metrics about the printer, so I now have a way of seeing what’s going on when I’m not physically present⁵. I even added a HTTP endpoint (exposed over Tailscale) that shows pictures from the built-in camera.

On the automation front, I’ve made it automatically turn off the printer’s light when it finishes a print, and also added push notifications via PushOver whenever the state changes. No longer will I be sat in another room blissfully unaware it ran out of filament seconds after I walked out the door!

Was it worth it?

These days you could probably just buy some kind of ‘smart home’ hub that works well enough, and do most of what I’ve done with a lot less effort and no coding. I’m still of the opinion that for something so essentially local, it should itself be managed entirely locally. I don’t trust companies like Google or Amazon not to kill their products, or change or remove an API I rely on.

Obviously the “Not Invented Here” approach of coding everything yourself doesn’t suit everyone, but as someone who enjoys coding and enjoys having things work just so it works very well for me.

It turns out the chipset is important. I initially used a similar Sonoff dongle that used a CC2531 chipset, and its performance wasn’t great. It often failed to pair with new devices, and dropped links to existing ones. The zigbee2mqtt docs do explicitly advise against the CC2531 chips for that reason. At the time they recommended CC2652Ps, so that’s what I went with. If you’re starting new I’d go with whatever their latest recommendation was. ↩︎
MQTT is basically a network protocol for publishing and subscribing to arbitrary messages. A broker is the thing that sits in the middle and routes the messages. I use Mosquitto but any will do. ↩︎
They originally also re-opened at sunrise but that was a terrible mistake. Who knew the sun rose so early?! ↩︎
“open” meaning “there’s a gap so it doesn’t work” not “open for business”. This confusion in terminology also extends to drawbridges. ↩︎
I use the printer in LAN mode, which means there’s no way to monitor it from a phone, even if you’re connected to the same network still. ↩︎

Further adventures in 3D printing

2024-08-04T00:00:00Z

The Bambu Labs P1S.

Not quite a year ago, I bought a Sovol SV06 3D printer and wrote about my initial experiences. At the end I joked:

I’m sure there will be more problems, but hopefully I get at least a week or so before anything else goes wrong. Maybe I’ll print an “X days since the last SV06 problem” counter…

That turned out to be more prophetic than I expected. It became a running joke that I’d flip the imaginary “days since” sign back to 0 almost every time I printed. I still really enjoyed having a printer, though: it’s so useful to be able to be able to go from an idea to a CAD drawing to a physical object in the space of minutes or hours. So when Bambu Labs reduced the price of the P1S — a printer generally regarded as about as trouble free as you can get — to £522 including shipping, I splurged on one.

Concerns

I make it sound like that was an easy decision, but I actually ummed and ahed a lot before pulling the trigger. I had a lot of objections to a Bambu Labs printer, and wasn’t quite sure if the price made up for them.

The Bambu Labs printers are designed to be more consumer friendly than most previous 3D printers. You can start a model printing directly from their website or mobile app, which employs a cloud-based slicer that then sends the model down to your printer. This is one of those things that sounds amazing for consumers, but should terrify anyone who works with computers. There are so many ways for a “cloud-connected” printer to go wrong, and with such potentially disastrous results it gives me anxiety just thinking about it.

This is not just theoretical, either. In a blog post with the rather under-stated title of “Initial Investigation in the Bambu Cloud Temporary Outage”, Bambu describe how a server-side error caused printers to start printing unprompted. Users on Reddit reported printers starting in the middle of the night, trying to print on top of other objects that were left on the build plate, and so on. 3D printers can easily start fires; having them cloud controlled is frankly insane.

As a result of that “temporary outage”, Bambu further improved the “LAN mode” for their printers, which allows you to sever its connection from their servers and control it over the network. That’s basically how my old printer worked anyway, so I was happy enough that I could enable LAN mode and ignore all the cloud nonsense.

My other objection to Bambu was more nebulous. Almost all 3D printers are built upon open source software, and some companies like Prusa go out of their way to make their products more open to give back to the community. Bambu don’t really do any of that: I’d be very surprised if they hadn’t incorporated a bunch of open source software into their printers and just ignored the licences¹. I’d much rather give my money to a company doing good, but the only equivalent printer was the Prusa MK4 which was double the price and didn’t come with an enclosure. To add an enclosure kit would have made it £800 more expensive than the P1S, and I just can’t justify that.

Experience

The initial setup of the P1S was a breeze. While the SV06 shipped in parts, the P1S came fully assembled and just needed some packaging and retaining screws removed. These were all clearly marked with large coloured arrows. It’s very much designed so anyone can do it.

I ran through the initial calibration, firmware update, and then put it in LAN mode. Then I just started printing and it went fine. No messing around levelling a bed, or using a sheet of paper to try and set the Z-offset properly; it just worked. It was really loud though. After talking a bit with a friend who’d also bought a P1S, I realised that most of his noise was from the fans, while most of mine was from the servos. A bit of research later and I found out they added servo noise compensation in a firmware update, but I hadn’t run the calibration for it because the initial calibration happened before the update. After doing that, the printer went from sounding like it was impersonating a continental police siren to just being a bit fan-y.

The biggest difference over the SV06 is the speed. I’d swapped the nozzle on the SV06 to a 0.6mm one, and generally printed at a layer height of 0.4mm. The P1S still has its 0.4mm nozzle, and I mostly print at a layer height of 0.2mm. So it’s laying down twice the number of layers, with a nozzle that can extrude half the amount of plastic… And it’s at least twice as fast! Prints that I previously wouldn’t have even attempted on the SV06 are now 8-10 hours on the P1S, without even adjusting the speed or lowering the quality. Here’s a side-by-side comparison:

P1S vs SV06.

The P1S can print eight objects because of its slightly larger bed, while the SV06 can only manage three. The P1S is also printing at a much higher quality. Yet somehow it still ends up being faster. It’s mind blowing.

The other big difference I’ve not mentioned yet is that the P1S is a “core XY” printer rather than a “bed slinger”. That means in order to move along the Y-axis (from the front of the bed to the back), the P1S moves the extruder while the SV06 moves the bed. This makes a big difference when printing tall objects, as they’re far more likely to wobble and come loose when the bed is moving back and forth. It also presumably makes the kinematics a lot easier as the mass of the moving parts is constant, instead of gradually becoming heavier as more and more plastic gets added.

The only failures

I’ve only had a handful of failures since getting the P1S. I had one weird issue where the slicer decided to print some parts extremely slowly, and the print just didn’t work out in those parts; that’s more of a slicer issue, though: after tweaking the model to stop the weird behaviour it printed fine.

The only failure I can directly attribute to the printer was when I tried ironing. This is a process where after printing the top layer, the printer slowly goes back over it at the same height while extruding a small amount of plastic. This is meant to fill in the small gaps between extrusions and give a smooth finish. In my case, though, it just clogged the nozzle and extruder.

At first I thought it was because I was printing too hot: the profile I was using was designed for fast printing, so had to melt the filament rapidly, but there was no way to turn that temperature down just for the ironing pass. I tried another run at a lower temperature and everything clogged again. I then swore off ironing, did a normal print, and everything clogged once more.

At this point I was getting exceedingly good at disassembling the hot end, but also fairly annoyed. It felt like I was using an SV06 again²! I’d previously read some recommendations that you should leave the door or top of the enclosure open when printing PLA, but had never really had any issues so hadn’t bothered. I tried a print with the top propped open and everything worked smoothly again. In hindsight all these clogging issues happened when it was particularly hot and humid outside, which was probably a factor.

Summary

Upgrading to the P1S has made the 3D printer feel more like a tool and less like an additional ongoing project. The speed increase continues to amaze me, as does the increase in quality.

I still think it was valuable to have the SV06 to learn how printers work — you definitely don’t get as much of that from using something so consumer-focused as the P1S — and figure out if I was actually going to use it long-term or whether it was just a fad for me. So it served its purpose, but I’m rather glad to see the back of it in favour of something better in pretty much every way.

And if they did there’s nothing anyone can do about it because copyright doesn’t exist in the same way in China. ↩︎
Although taking apart the P1S (which is a proprietary machine you might not expect to be very user-servicable) was orders of magnitude easier than taking apart the SV06 (which was an open source design). Everything is just much nicer: the connectors are easier to attach and detach, the screws are all a consistent size instead of needing a whole suite of allen keys, and so on. ↩︎